POUCH CONTRACT MANUFACTURING

One partner.Every pouch.

Pouchmade is a US-based oral pouch contract manufacturer. Energy, hydration, and functional pouches, formulated, produced, and shipped from a 53,000+ sq ft cGMP facility in Dallas, Texas. White label, private label, or fully custom R&D. If it goes in a pouch, we build it.
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THE FORMAT

Oral pouches, not packaging.

Search for a pouch co-packer and you will mostly find food-packaging companies: businesses that fill stand-up pouches, sachets, and stick packs with a product you already make. That is not what we do.

We manufacture oral pouches: the small portion pouches that sit under the lip and deliver actives like caffeine, electrolytes, and botanicals through the buccal pocket. The product is the pouch. We formulate it, fill it, can it, and clear it for sale, then ship it under your brand.

If you came here looking for flexible-packaging co-packing, we are the wrong call. If you came here to launch or scale an oral pouch brand, keep reading.

PLATFORMS

Every category, one manufacturing stack.

Energy Pouches

Caffeine from 20mg to 200mg with fast, sustained, or layered release. Taurine, B-vitamins, L-theanine, dialed to your curve.

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Hydration Pouches

Electrolyte delivery with no water, no mixing, no powder. Built for training, travel, and recovery positioning.

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Functional Pouches

Focus, calm, and recovery stacks. Standardized botanical extracts, adaptogens, and nootropics dosed for the buccal pocket.

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White Label

Stock formulations with your brand on the can. The fastest, lowest-risk entry into the category.

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Private Label

Platform formulations tuned to your brand: actives, strengths, flavors, and formats on a proven base.

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Custom R&D

First-of-category formulations built from scratch. Novel actives, custom formats, first samples in 2 weeks*.

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THE PROCESS

Four steps from brief to shelf.

No RFP theater, no six-month onboarding. The process is built to get a real product into your hands fast and keep it moving.

  1. 01

    Scope

    A 30-minute call covers your concept, category, channel, and volume. We tell you straight whether white label, private label, or custom R&D fits, and what it will take.

  2. 02

    Formulate

    Platform briefs lock a stock or tuned formulation fast. Custom briefs go to the lab, with first samples typically in 2 weeks*. Either way, you approve a physical sample before production.

  3. 03

    Produce

    Batches from 10k to 2M cans run in our cGMP facility with in-house testing. Compliance review happens before shipment, not after a takedown notice.

  4. 04

    Ship

    From deposit to first shipment in 4 weeks* for platform formulations, 5-6 weeks* for custom work. Then we scale with you across SKUs, channels, and markets.

THE FACILITY

Formulation to fulfillment, under one roof.

Formulation R&D, in-house testing, cGMP manufacturing, compliance, design coordination, and fulfillment run out of one building. No hand-offs between vendors, no finger-pointing when a batch matters.

53,000+
sq ft cGMP facility in Dallas, Texas
180+
validated active ingredients, clean-label or conventional
40+
flavor systems developed in-house
1k–2M
can batch sizes, with in-house testing
QUESTIONS

Contract manufacturing, answered.

For oral pouches, yes: we manufacture and pack finished pouch products under your brand. But we are not a food-packaging co-packer. If you need stand-up pouches, sachets, or stick packs filled with an existing food or beverage product, that is a different industry. If you need the pouch itself, formulated, filled, canned, and compliant, you are in the right place.
Energy, hydration, and functional pouches. Custom R&D covers first-of-category concepts that do not fit an existing platform.
White label is our stock recipe with your brand, fastest to shelf. Private label tunes a platform formulation to your brand. Custom R&D builds from scratch when the concept is genuinely new. Most brands start on a platform and graduate as volume grows.
In the USA, at our 53,000+ sq ft cGMP facility in Dallas, Texas. Formulation, manufacturing, and fulfillment under one roof.
4 weeks* from deposit to first shipment for platform formulations, 5-6 weeks* for custom work, with first custom samples typically in 2 weeks*. Timelines depend on sample approval, deposit received, artwork submitted, and confirmed ingredients in stock.
Production runs start at 5,000 cans per SKU. That's enough to launch a real product, test the market, and reorder on the same line as you grow. Volume can flex across as many SKUs as your roadmap calls for, and we'll confirm the run that fits on a quick call. We want to build your brand with you, not wait until it's big.
MORE FROM POUCHMADE
White Label PouchesPrivate Label PouchesCustom R&DOral Pouch Co-PackingCertificationsMade in USACapabilitiesOur ProcessGuide: Private Label vs White Label vs Contract Manufacturing

YOUR BRAND. YOUR WAY.

Let's make something.

A 30-minute call with our team tells you more than any RFP.

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