ORAL POUCH CO-PACKING

The pouch is the product.

PouchMade is an oral pouch co-packer. We manufacture buccal pouches, the small portion pouches that deliver caffeine, electrolytes, and botanicals under the lip, and we ship them canned, labeled, and release-tested under your brand. Formulation to fulfillment runs under one roof in our 53,000+ sq ft cGMP facility in Dallas, Texas.

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5K–2M

cans per batch

∞

actives, sourced to your brief

∞

flavor profiles

2–3

weeks to first samples^*

TWO INDUSTRIES, ONE WORD

"Pouch co-packing" means two different things.

Most companies that call themselves pouch co-packers are food-packaging businesses. They fill stand-up pouches, sachets, and stick packs with a snack, powder, or liquid you already manufacture. The pouch is just the container.

That is not what we do. In our industry the pouch is the product: an oral pouch engineered to deliver actives through the buccal pocket. Making one takes formulation science, moisture control, release profile engineering, and dietary supplement compliance, none of which a flexible-packaging line provides.

If you need a container filled, we are the wrong call. If you need an oral pouch brand manufactured, formulated, filled, canned, and cleared for sale, this is the page you were looking for.

01 / LINE CAPABILITIES

What our co-packing line runs.

Fill formats built to brief

Every pouch runs at 0.5 to 0.7 g, with release profiles tuned fast, sustained, or layered. Actives, dose, and flavor profile are formulated to what your product needs, not what is easiest to run.

Canning and finishing

A standard 15-pouch can, with a 20-pouch count available, and label finish options in matte, gloss, soft-touch, foil, and texture. Can design and label systems are coordinated through our curated design network, and every label is reviewed by in-house QA before print.

Line capacity that scales

Production runs from 5,000 cans to 2 million cans per batch in our 53,000+ sq ft cGMP facility in Dallas, Texas. Active dosing runs from 0.5mg to 300mg per pouch, with raw ingredients sourced and every finished powder third-party tested for your run.

Release with paperwork

Third-party batch release testing, certificates of analysis, retention samples, and end-to-end lot traceability come standard on every run out of our FDA-registered facility. Your release documentation is ready before the product ships, not assembled after someone asks.

02 / THE CASES

Who co-packs with us.

01Brands leaving overseas suppliers

Pouch brands tired of ocean freight, customs delays, and quality surprises moving production to a US line with samples in 2-3 weeks^* and full documentation on every batch.

02CPG brands entering the category

Supplement, beverage, and sports nutrition brands adding an oral pouch SKU without building pouch manufacturing knowledge in-house. One partner from formulation to canned product.

03Growing lines that need capacity

Established pouch brands adding a second source or scaling past their current co-packer. Batches from 5,000 to 2 million cans mean the line grows with you instead of capping you.

Let's make something.

Tell us what you're building. We move faster than any RFP.

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